Sustainability maximizes efficiency

In the industrial sector, companies increasingly explore more innovative and sustainable solutions to reduce their carbon footprint and meet their sustainable development goals. Støtek is no exception, and we continuously strive to improve the way we manufacture our furnaces to achieve longevity and more sustainable solutions.

Aluminum die-casting foundries worldwide approach sustainability through diverse lenses. Some view it as synonymous with environmental consciousness and minimizing their carbon footprint. Others prioritize long-term business sustainability, aiming to reduce expenses, optimize resource usage, and cultivate a secure, efficient work environment that fosters lasting employee retention. For many, it is a harmonious blend of both aspects.

Being sustainable encompasses a dual aspect of environmental responsibility and operational efficiency. No matter your interpretation of sustainability, making informed choices regarding melting and dosing furnace solutions, and utilizing them effectively, is pivotal in meeting your sustainability objectives.

LONGEVITY IS KEY

 

Equipment that frequently requires replacement stands as a barrier to sustainability. Opting for foundry machinery crafted from top-tier materials and exclusively using OEM spares for maintenance ensures consistent performance and extends the service lifetime. 

Furnace linings endure extreme temperatures and repeated exposure to dross, leading to potential damage. High-grade linings employing cutting-edge construction techniques prove instrumental in delivering lasting returns on investment. While the lifespan of linings varies based on foundry conditions, employing quality materials resistant to abrasion, and adopting asbestos and ceramic fiber-free insulation methods can align the lining's longevity with that of the furnace itself.

Though linings from different suppliers may seem alike, subtle design variations can significantly impact replacement effectiveness. Non-OEM linings might not fit correctly, hampering performance and, notably, sustainability and energy efficiency. Inaccurate repairs or fittings could inflate total energy consumption by up to 30%.

HOW ADVANCED IMMERSION ELEMENTS IMPROVE YOUR ENERGY AND METAL QUALITY:

• Elevates metal quality by maintaining low surface temperatures and ensuring stability around the dosing unit
  
  

• Economizes energy by positioning heating elements precisely where temperature control matters most
  
  

• Enhances uptime with individually controlled elements, simplifying replacements and enabling furnace operation with fewer elements
  
  

• Prioritizes cleanliness with improved accessibility for cleaning, facilitating maintenance during operational cycles

Essentially, by choosing the right materials and keeping sustainability in mind throughout our manufacturing process, we can produce furnaces that will last a lifetime and have a smaller environmental impact.

Want to know more about the environmental initiatives that we incorporated into our manufacturing process? Then reach out to us below to find out more.